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Metal Roof Sheet Calculator

IBR sheets, purlins, flashings and screws. Metric units, change any unit beside its field.

Measurements

IBR covers 686 mm. For other profiles, check the sheet maker’s cover width.

About this calculator

Count IBR roof sheets, with purlins, ridge and barge flashing, foam closures and screws.

How it’s calculated

Panels per side = ceil(eaves length ÷ coverage width). Panel length = slope length + eaves projection. For IBR, sheets per side = (length − 70 mm) ÷ 0.686 m, as Clotan’s datasheet gives it. Purlins are spaced at up to 1,200 mm (SANS 10400-L, table 4, for 50 × 76 mm timber purlins), and each sheet is screwed through alternate flutes at every purlin.

Worked example

With these inputs:

Roof length along eaves
12 m
Slope length (eaves to ridge)
4.5 m
Roof sides
Two (gable)
Panel coverage width
686 mm
Extra length at eaves
50 mm

the result is:

Roof sheets needed
36 sheets
Sheets per side
18
Sheet area
112.37 m²
Purlin rows per side (1.2 m centres)
5
Fixings
370 (alternate crests: 2 per sheet and 1 at the end of each row, at every purlin)

Tips from the trade

  • Use the sheet’s cover width, not its overall width: IBR covers 686 mm of its 740 mm.
  • Order panels cut to length. Long panels may need an end lap; check the maker’s minimum overlap for your pitch.
  • Fix through the high rib or the flat depending on the profile, following the manufacturer.
  • Clotan gives IBR a minimum of 5° on slopes under 30 m (7.5° above that), but SANS 10400-L allows less than 11° only on small category 1 buildings with no hips or valleys and sealed 250 mm end laps. Lay the narrow flute of each side lap uppermost and seal the laps on low pitches.

Results are estimates for planning and pricing. Check quantities against your drawings, the manufacturer’s data and SANS 10400 (the National Building Regulations) and your local municipality before ordering.